10 Benefits of Choosing Precision Casting

2023-10-30

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10 Benefits of Choosing Precision Casting

Precision casting technology is one of the modern metal forming technology. In this article, we will introduce you to the many benefits of precision casting and find out why it is often the choice of manufacturers looking for high-precision, accurate, and high-quality parts. This article will explore 10 advantages of precision casting and why you should choose precision casting over other processes.

Benefit 1: can produce complex shapes of castings

Precision casting provides special design flexibility, and complex and precise parts can be cast into shapes close to the finished product. It provides almost unlimited freedom in investment casting materials. Wide adaptability, not limited by the size, thickness and shape complexity of the casting.

We can also cast symbolic features such as trademarks, names or numbers directly on the product. In addition, Rolls-Royce's complex car logo is also manufactured by precision casting process.

Benefit 2: can be produced with a variety of materials

Various materials can be used for precision casting. These materials include stainless steel, carbon steel, low carbon alloy steel, copper, aluminum, iron, cobalt, etc. Therefore, castings produced by the precision casting process can be used in various industries.

Benefit 3: Has a wide range of applications

Precision casting can be applied to various industries. It is mainly used in aerospace, power generation, firearms, automobiles, military, commercial, food service, natural gas and oil, and energy industries. For example, the gun industry turned to casting parts for gun receivers, triggers, hammers and other precision parts. Therefore, it can be said that no matter what industry you are in, if your business can benefit from the advantages of precision castings and components, they may be the perfect metal choice for all your projects.

Benefit 4: Tight Tolerances

How precise do you need to be? Precision casting has tighter tolerances, making tight dimensional tolerances as low as -0.2mm, resulting in high-precision castings.

Benefit 5: Good surface finish

The precision casting process provides a more superior surface treatment. The amount of secondary processing required and the associated time and cost are reduced. This is sometimes important to avoid machining or other finishing operations. And it can also cast complex characters or trademarks on the outside of the product, reducing the later laser marking and lettering.

Benefit 6: Speed up production and reduce production cycles

Precision casting can reduce labor time and delivery time because it greatly reduces the amount of processing after casting. At the same time, precision casting can deliver a large number of products in one delivery cycle, which helps customers compete in the market.

Benefit 7: Can be mass-produced

The precision casting process can be used to produce small and large quantities of parts. It offers very reliable technology and low cost repetitive operation.

Benefit 8: Competitive manufacturing costs

Compared with other processes, the setting cost of precision casting molds is much lower, which keeps the cost low. Not only that, the near-net shape of precision casting requires very little machining, which minimizes material waste and reduces energy, material consumption and mold costs. The initial investment in product development is minimal. Therefore, the manufacturing cost is very competitive.

Benefit 9: reduce casting defects, high yield

Precision casting can provide high-quality products and reduce casting defects. We can provide reliable process control with a much lower scrap rate than sand casting.

Benefit 10: Wide range of sizes

Precision casting allows for both large and small castings. Complex micro parts can be cast 30g or less, or large parts weighing up to 50kg can be cast.